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Home » Products » Orbital Welding System » Tube - Tube Sheet Welding Machine

Tube - Tube Sheet Welding Machine

Tube - Tube Sheet Welding Machine
Tube - Tube Sheet Welding Machine
Product Code : 21
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  • Delivery Time
  • Depend On Product Days
  • Packaging Details
  • Wooden Packing
  • Main Domestic Market
  • All India
Product Description

Applications :

i-ARC400 Power Source
Most functional orbital welding power source Mostly used for tube-sheet welding Suitable for all orbital welding heads of Huaheng, with all available power source functions in the market

Features :

  • 100 program internal memory storages with external USB support for importing and exporting data
  • Adjustable parameter during welding process for some special welding requirements
  • Built-in various welding head parameters for accurate motion control
  • Control pendant display for real-time data monitoring
  • Option to choose offline programming or offline printing
  • Perfect fault detection solution, error display, modular design for easy maintenance
  • Real-time welding parameter record during welding process
  • Solid metal case, optional to use movable trolley for convenient transport
  • Up to 20 levels for each program for accurate control according to welding requirement
  • Water cooling system to ensure longtime working
  • Windows CE embedded version operating system with updatable, simple interface for easy operation

TP8 the Smallest Tube-sheet Welding Head
This welding head is a specially designed TIG welding head for small tube to tube-sheet, suitable for carbon steel, stainless steel, mainly for protruded tube, flush tube and indented tube connection with or without wire feeding.

Features :

  • Auto AVC controlling on or off for manually adjusting
  • Buttons on handle, convenient to operate.
  • High-precision positioner, fast and accurate, suitable for small heat exchanger
  • Integrated wire feeding, 1.0KG wire plate.
  • No-wire-twist design and special wire feeding design to meet complex single or multi-layer welding requirements
  • Water cooled TIG welding head, convenient to change or adjust tungsten

TP060 Most Productive Welding Head
This welding head is a specially designed TIG welding head for small tube to tube-sheet, suitable for carbon steel, stainless steel, mainly for protruded tube, flush tube and indented tube connection with or without wire feeding. It can weld high protection requirement material such as titanium alloy with tow cover. Support equipment: i-Arc400 Programmable Orbital Welding Power Source. Application: chemical, food, medicine, heat exchanger, power plant, military facility, nuclear facility and so on.

Features :

  • Auto AVC controlling on or off for manually adjusting
  • Buttons on handle, convenient to operate.
  • High-precision positioner, fast and accurate, suitable for small heat exchanger
  • Integrated wire feeding, 1.0KG wire plate.
  • No-wire-twist design and special wire feeding design to meet complex single or multi-layer welding requirements
  • Water cooled TIG welding head, convenient to change or adjust tungsten

TPN19 Inner Tube-Sheet Welding Head
This welding head is specially designed for inner tube to tube-sheet TIG welding, suitable for carbon steel, without wire feeding. Tube ID should >φ19mm.

Support equipment: i-Arc400 programmable orbital welding power source. Application: petrochemical, boiler, military, nuclear and so on.

Features :

  • Customization according to specific requirements.
  • Minimum inner tube diameter of Φ19mm
  • Precise position, easy for operation
  • Suitable for carbon steel and stainless steel
  • Suitable for the heat exchanger inner tube to tube-sheet welding in petrochemical industry

TPS25 Header Box Tube-sheet Welding Head :
This welding head is specially designed TIG welding head for header box tube to tube-sheet. It can weld carbon steel, stainless steel, and indented/flush tube to tube-sheet connection. And its suitable tube diameter is Φ25mm and Φ32mm with wire feeding or self-fusion.
Support equipment: iArc400 Programmable Orbital Welding Power Source.
Application: Boiler, heat exchanger, power plant, petrochemical and so on

Features :

  • Customization according to specific requirements
  • Narrow space for welding with screw thread hole to reach depth of 120~230mm
  • Perfect solution of deep hole welding with wire feeding
  • Suitable for the special heat exchanger in chemical industry, e.g. air cooler with hydrogenation.
  • Torch angle negative degree application

M90 MAG Tube-sheet Welding Head
This is a specially designed automatic MAG tube to tube-sheet welding system for engineering machinery sleeve. It is fixed by positioner, 3D manipulator or intelligent spring balancer, wide range of localization. It is the first no-twist design for MAG tube to tube-sheet system, smooth in wire feeding, convenient and fast. Application: Boiler, engineering machinery, and so on.

Features :

  • 15~20KG wire feeding plate, wire diameter:φ1.0 &φ1.2
  • Auto swing during welding
  • Localizer for wide range positioning
  • No-wire-twist design and special wire feeding design to meet complex single-or multi-layer welding requirements
  • Pneumatic locking on manipulator for up/down and left/right moving
  • Suitable for engineering machinery sleeve welding, boiler tube to tube-sheet and boiler pull bar MAG welding

i-ARC400 Power Source
Specification :

Type Inverter
Current 5 - 400A
Duty Cycle 400A at 60% / 310A at 100%
Open Circuit Voltage 72V
Input Voltage 380V+10% 50/60HZ
Power 13.5KVA
Display Industrial PC
Control Function Gas control, Current control, Rotation control, Wire feeding control, AVC control, OSC control, Circuit water control, Fault detection control
Program Storage 100
Numbers of Level 20
Screen 6.5”
CPU 1.1G
Memory 1G
Hard disk 2G
Print Option: printer
Insulation/Protection Class F / IP21
Cooling Power 800W
Pump Head 40m
Cooling Tank Capacity 15L
Weight 135kg
Dimension (mm) 1110mm ×520mm × 1024mm
Manufacture Standard GB15579-2004 IEC60974

TP8 the Smallest Tube-sheet Welding Head
Specification :


Material Carbon steel, stainless steel, titanium alloy(with cover)
Tube OD(mm) Φ8~Φ32(3/8”~1 1/4”)
Connection Retract tube, protrusion tube, flush tube
Rotation Speed(rpm) 0.37~7.39
Arc Adjusting Distance(mm) 18
Max Wire Feeding Speed(mm) 1800
Wire Diameter(mm) Φ0.8
Protective Gas Ar
Cooling Water
Cooling flow(ml/min) >600
Duty cycle 300A 60%
Weight(kg) 11(no cable)
Dimension (mm) 550×290×510

TP060 Most Productive Welding Head

Specification :


Material Carbon steel, stainless steel, titanium alloy(with cover)
Tube OD(mm) Φ8~Φ32(3/8"~1 1/4")
Connection Retract tube, protrusion tube, flush tube
Rotation Speed(rpm) 0.37~7.39
Arc Adjusting Distance(mm) 18
Max Wire Feeding Speed(mm) 1800
Wire Diameter(mm) Φ0.8
Protective Gas Ar
Cooling Water
Cooling flow(ml/min) >600
Duty cycle 300A 60%
Weight(kg) 11(no cable)
Dimension (mm) 550×290×510

TPN19 Inner Tube-Sheet Welding Head
Specification :


Material Carbon steel, stainless steel
Tube OD(mm) ≥Φ19
Depth for Inner Tube(mm) 20~120
Tube thickness(mm) 1~2.5
Connection Tube insert, flush tube
Tungsten Diameter(mm) Ø2.4
Rotation Speed(rpm) 0.37~7.39
Arc adjusting Distance(mm) 15
Protective Gas Ar
Cooling Water
Cooling Flow(ml/min) >600
Weight(kg) 11(no cable)
Dimension(mm) 570×290×510

TPN25 Inner Tube-Sheet Welding Head
Specification :


Material Carbon steel, stainless steel
Tube OD(mm) ≥Φ25
Depth for Inner Tube(mm) 20~80
Connection Tube insert, flush tube
Tungsten Diameter(mm) Ø2.4
Rotation Speed(rpm) 0.37~7.39
Arc adjusting Distance(mm) 15
Max Wire Feeding Speed(mm/min) 1800
Tungsten Diameter(mm) Ø0.8
Protective Gas Ar
Cooling Water
Cooling Flow(ml/min) >600
Weight(kg) 12(no cable)
Dimension(mm) 570×290×510

M90 MAG Tube-sheet Welding Head
Specification :


Material Carbon steel
Tube OD(mm) Φ38 ~ Φ260
Rotation speed(rpm) 0.23~4.6
Torch Angle 0o~60o
Protective Gas Ar
Cooling Water
Cooling Flow(ml/min) >600
Duty cycle 320A 60%
OSC Width(mm) 40
Manual Adjusting Height (up & down) (mm) 40
Wire Diameter(mm) Φ1.0, Φ1.2(standard)
Weight(kg) 15(no cable)
Dimension(mm) 700×250×240


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