Tube Sheet Welding Machine

• 100 program internal memory storages with external USB support for importing and exporting data
• Adjustable parameter during welding process for some special welding requirements
• Built-in various welding head parameters for accurate motion control
• Control pendant display for real-time data monitoring
• Option to choose offline programming or offline printing
• Perfect fault detection solution, error display, modular design for easy maintenance
• Real-time welding parameter record during welding process
• Solid metal case, optional to use movable trolley for convenient transport
• Up to 20 levels for each program for accurate control according to welding requirement
• Water cooling system to ensure longtime working
• Windows CE embedded version operating system with updatable, simple interface for easy operation
  

• Auto AVC controlling on or off for manually adjusting
• Buttons on handle, convenient to operate.
• High-precision positioner, fast and accurate, suitable for small heat exchanger
• Integrated wire feeding, 1.0KG wire plate.
• No-wire-twist design and special wire feeding design to meet complex single or multi-layer welding requirements

• Water cooled TIG welding head, convenient to change or adjust tungsten

• Auto AVC controlling on or off for manually adjusting
• Buttons on handle, convenient to operate.
• High-precision positioner, fast and accurate, suitable for small heat exchanger
• Integrated wire feeding, 1.0KG wire plate.
• No-wire-twist design and special wire feeding design to meet complex single or multi-layer welding requirements
• Water cooled TIG welding head, convenient to change or adjust tungsten
  

• Customization according to specific requirements.
• Minimum inner tube diameter of 19mm
• Precise position, easy for operation
• Suitable for carbon steel and stainless steel
• Suitable for the heat exchanger inner tube to tube-sheet welding in petrochemical industry
  

• Customization according to specific requirements
• Narrow space for welding with screw thread hole to reach depth of 120~230mm
• Perfect solution of deep hole welding with wire feeding
• Suitable for the special heat exchanger in chemical industry, e.g. air cooler with hydrogenation.
• Torch angle negative degree application

• 15~20KG wire feeding plate, wire diameter:1.0 &1.2
• Auto swing during welding
• Localizer for wide range positioning
• No-wire-twist design and special wire feeding design to meet complex single-or multi-layer welding requirements
• Pneumatic locking on manipulator for up/down and left/right moving
• Suitable for engineering machinery sleeve welding, boiler tube to tube-sheet and boiler pull bar MAG welding

i-ARC400 Power Source

Specification :

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Type	Inverter
Current	5 - 400A
Duty Cycle	400A at 60% / 310A at 100%
Open Circuit Voltage	72V
Input Voltage	380V+10% 50/60HZ
Power	13.5KVA
Display	Industrial PC
Control Function	Gas control, Current control, Rotation control, Wire feeding control, AVC control, OSC control, Circuit water control, Fault detection control
Program Storage	100
Numbers of Level	20
Screen	6.5
CPU	1.1G
Memory	1G
Hard disk	2G
Print	Option: printer
Insulation/Protection Class	F / IP21
Cooling Power	800W
Pump Head	40m
Cooling Tank Capacity	15L
Weight	135kg
Dimension (mm)	1110mm 520mm 1024mm
Manufacture Standard	GB15579-2004 IEC60974

TP8 the Smallest Tube-sheet Welding Head
Specification :

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Material	Carbon steel, stainless steel, titanium alloy(with cover)
Tube OD(mm)	8~32(3/8~1 1/4)
Connection	Retract tube, protrusion tube, flush tube
Rotation Speed(rpm)	0.37~7.39
Arc Adjusting Distance(mm)	18
Max Wire Feeding Speed(mm)	1800
Wire Diameter(mm)	0.8
Protective Gas	Ar
Cooling	Water
Cooling flow(ml/min)	>600
Duty cycle	300A 60%
Weight(kg)	11(no cable)
Dimension (mm)	550290510

TP060 Most Productive Welding Head

Specification :

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Material	Carbon steel, stainless steel, titanium alloy(with cover)
Tube OD(mm)	8~32(3/8"~1 1/4")
Connection	Retract tube, protrusion tube, flush tube
Rotation Speed(rpm)	0.37~7.39
Arc Adjusting Distance(mm)	18
Max Wire Feeding Speed(mm)	1800
Wire Diameter(mm)	0.8
Protective Gas	Ar
Cooling	Water
Cooling flow(ml/min)	>600
Duty cycle	300A 60%
Weight(kg)	11(no cable)
Dimension (mm)	550290510

TPN19 Inner Tube-Sheet Welding Head
Specification :

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Material	Carbon steel, stainless steel
Tube OD(mm)	19
Depth for Inner Tube(mm)	20~120
Tube thickness(mm)	1~2.5
Connection	Tube insert, flush tube
Tungsten Diameter(mm)	2.4
Rotation Speed(rpm)	0.37~7.39
Arc adjusting Distance(mm)	15
Protective Gas	Ar
Cooling	Water
Cooling Flow(ml/min)	>600
Weight(kg)	11(no cable)
Dimension(mm)	570290510

TPN25 Inner Tube-Sheet Welding Head
Specification :

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Material	Carbon steel, stainless steel
Tube OD(mm)	25
Depth for Inner Tube(mm)	20~80
Connection	Tube insert, flush tube
Tungsten Diameter(mm)	2.4
Rotation Speed(rpm)	0.37~7.39
Arc adjusting Distance(mm)	15
Max Wire Feeding Speed(mm/min)	1800
Tungsten Diameter(mm)	0.8
Protective Gas	Ar
Cooling	Water
Cooling Flow(ml/min)	>600
Weight(kg)	12(no cable)
Dimension(mm)	570290510

M90 MAG Tube-sheet Welding Head
Specification :

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Material	Carbon steel
Tube OD(mm)	38 ~ 260
Rotation speed(rpm)	0.23~4.6
Torch Angle	0o~60o
Protective Gas	Ar
Cooling	Water
Cooling Flow(ml/min)	>600
Duty cycle	320A 60%
OSC Width(mm)	40
Manual Adjusting Height (up & down) (mm)	40
Wire Diameter(mm)	1.0, 1.2(standard)
Weight(kg)	15(no cable)
Dimension(mm)	700250240